A fully equipped, Air-conditioned Wax Pattern Shop with a number of semi automatic & fully automatic Wax Injection Presses, Facilities for producing soluble cores and ceramic cores in-house.
Melting Shop is equipped with 3 Nos. of Medium Frequency Induction Melting Furnaces
We also have two Rotary Furnaces and two 'box - type' furnaces for Shell pre-heating.
We have spectrometer to control chemical composition of castings.
Maxon Steel Cast Company's investment casting facility is home to five melting furnaces, all featuring inert gas shielding, and Four wax injection presses. An automated shell room allows us to produce more than 250 molds per day, and CNC lathes provide us with the ability to machine customer parts. Other benefits include an in-house tool room, a state-of-the-art analytical spectrometer, and a recently constructed foundry which utilizes the industry's newest equipment.
Maxon steel Cast investing casting division employs over 40 casting specialists, and our entire staff is dedicated to the production of precision castings produced to our customers' exact specifications. Castings materials include brass and bronze, aluminum, stainless steel, and nickel-boron alloys.
Quality at Maxon Steel Cast is Maintained and strived for in each and every sections of the company. It has a well Laid
out Quality Manual And Process Manual, both of which adhear to stringently. The manuals and Quality System
are based on iso 9001:2001 guidelines.
Some of the salientfeatures of Maxon Steel Cast Quality Syatem are :
- All incoming raw materials are checked for their conformance to the requirement before Allowed be used.
- PPAP approval for all fully machined parts.
- Quality Plants for each item
- Process Plant for each item.
- Tecnical data cards for all departments for item.
- Process FMEA for all times.
- Work instructions on all workstations.
- Stage wise quality checks.
- All Process parameters are recorded and monitored.
Stringent compliance with requirement of calibration of process instrument and measuring instrument with agencies having interational traceability.
The Quality and Prcess manuals are backed by excellent infrastructure.
The following testing equipment are available in-house :
- Chemical Testing laboratory for checking raw material as well as chemical composition of castings.
- universal testing machine with chart record foe measuring physical of castings.
- Hardness Testing Machine for checking hardness of castings.
- Flourescent Dye Penetrant Checking Facilities.
- Ceramic Shall Mouldus of Rupture Checking Machine. X-Ray,Ultrasonic as well as other available wit vendors.